Milling Tools
PCD Non Standard Forming Cutter
Product Introduction
Wangdefu's PCD Non Standard Forming Cutters are custom-made to your specific job requirements. The cutter head is made of brazed polycrystalline diamond (PCD), a material with a hardness of 8000 HV (eight to twelve times harder than ordinary carbide cutters). This ensures a consistently sharp edge and slows grinding, resulting in more accurate and smooth finishes. It also withstands strong pressure and resists deformation or chipping even under intense pressure, ensuring reliable machining.
This cutter also dissipates heat very well, with a high thermal conductivity of 700W/mK. Heat generated during work is quickly dissipated, preventing thermal deformation and extending the life of the cutter. It's widely used in the automotive, aircraft, consumer electronics, and medical industries. It can handle complex parts like aluminum alloy car bodies, carbon fiber aircraft parts, and aluminum alloy mid-frames for mobile phones and computers.
Furthermore, if you have a job requiring a specific shape, we can customize the cutter's design to ensure you can create the part in one go. For example, the stepped holes in car transmissions require a smooth surface and perfect roundness, and our cutter can deliver that with guaranteed quality.
|
Geometry |
PCD Non Standard Forming Cutter |
|
Structure |
PCD (Polycrystalline Diamond) Tool Head + Carbide Tool Body (The tool head and tool body are connected via precision welding or clamping to ensure a stable structure) |
|
Type |
Designed for finishing workpiece surfaces with special shapes (such as irregular contours, complex curves, and specific steps/grooves). Suitable for machining applications requiring customized shapes and precision, this tool achieves one-step forming, reducing subsequent steps. |
|
Material |
PCD Tool Head (Featuring ultra-high hardness, excellent wear resistance, and low friction coefficient, maintaining cutting edge sharpness for extended periods); Carbide Tool Body (Provides high-strength support and excellent toughness to prevent tool body deformation during machining) |
|
Processing Material |
Suitable for non-ferrous metals (copper, aluminum, and their alloys), non-metallic materials (carbon fiber composites, glass fiber reinforced plastics, and high-hardness engineering plastics), and some wear-resistant materials such as low-silicon aluminum alloys. |
|
Other Characteristics |
The blade shape, number of flutes, helix angle, and shank type (straight or tapered) can be fully customized according to the workpiece drawing. Internal coolant channels are also available. The cutting edge offers exceptional precision, accurately replicating the molded surface contour and is compatible with high-precision equipment such as CNC machining centers. |
|
Diameter |
There are no fixed standards; customization is fully based on customer processing requirements, with options ranging from as small as 1 mm to as large as 60 mm and above. Dimensional tolerances and molding accuracy strictly match customer drawing specifications (typically IT5-IT6). |
Product Advantages
Wangdefu's PCD Non-Standard Forming Cutter offers several advantages, making it particularly suitable for demanding applications:
1. It's incredibly durable! This means fewer cutter changes and saves money. Compared to traditional cutting tools, PCD cutters last longer, maintain a sharp edge, reduce machine downtime, and save on tool changes.
2. One-cut forming is incredibly fast! The old method might require several back-and-forth cuts, but our forming cutter completes the job with a single stroke, significantly reducing processing time and dramatically increasing efficiency.
3. Accurate and smooth! PCD is inherently hard, so when cutting, not only are the cuts accurate but the resulting surface is also incredibly smooth. Whether you're working on fine finishing or rough work, the results will satisfy you.
4. Material-agnostic! It can handle any material, metallic, non-metallic, or even extremely hard, and can handle nearly any application. This makes it highly suitable for a wide range of industries.
This PCD Non-Standard Forming Cutter not only works quickly and saves money, but also delivers more accurate work and a superior finish, making it a high-performance tool recognized by many industries.
Product Introduction
Wangdefu's PCD Non Standard Forming Cutters are custom-made to your specific job requirements. The cutter head is made of brazed polycrystalline diamond (PCD), a material with a hardness of 8000 HV (eight to twelve times harder than ordinary carbide cutters). This ensures a consistently sharp edge and slows grinding, resulting in more accurate and smooth finishes. It also withstands strong pressure and resists deformation or chipping even under intense pressure, ensuring reliable machining.
This cutter also dissipates heat very well, with a high thermal conductivity of 700W/mK. Heat generated during work is quickly dissipated, preventing thermal deformation and extending the life of the cutter. It's widely used in the automotive, aircraft, consumer electronics, and medical industries. It can handle complex parts like aluminum alloy car bodies, carbon fiber aircraft parts, and aluminum alloy mid-frames for mobile phones and computers.
Furthermore, if you have a job requiring a specific shape, we can customize the cutter's design to ensure you can create the part in one go. For example, the stepped holes in car transmissions require a smooth surface and perfect roundness, and our cutter can deliver that with guaranteed quality.
|
Geometry |
PCD Non Standard Forming Cutter |
|
Structure |
PCD (Polycrystalline Diamond) Tool Head + Carbide Tool Body (The tool head and tool body are connected via precision welding or clamping to ensure a stable structure) |
|
Type |
Designed for finishing workpiece surfaces with special shapes (such as irregular contours, complex curves, and specific steps/grooves). Suitable for machining applications requiring customized shapes and precision, this tool achieves one-step forming, reducing subsequent steps. |
|
Material |
PCD Tool Head (Featuring ultra-high hardness, excellent wear resistance, and low friction coefficient, maintaining cutting edge sharpness for extended periods); Carbide Tool Body (Provides high-strength support and excellent toughness to prevent tool body deformation during machining) |
|
Processing Material |
Suitable for non-ferrous metals (copper, aluminum, and their alloys), non-metallic materials (carbon fiber composites, glass fiber reinforced plastics, and high-hardness engineering plastics), and some wear-resistant materials such as low-silicon aluminum alloys. |
|
Other Characteristics |
The blade shape, number of flutes, helix angle, and shank type (straight or tapered) can be fully customized according to the workpiece drawing. Internal coolant channels are also available. The cutting edge offers exceptional precision, accurately replicating the molded surface contour and is compatible with high-precision equipment such as CNC machining centers. |
|
Diameter |
There are no fixed standards; customization is fully based on customer processing requirements, with options ranging from as small as 1 mm to as large as 60 mm and above. Dimensional tolerances and molding accuracy strictly match customer drawing specifications (typically IT5-IT6). |
Product Advantages
Wangdefu's PCD Non-Standard Forming Cutter offers several advantages, making it particularly suitable for demanding applications:
1. It's incredibly durable! This means fewer cutter changes and saves money. Compared to traditional cutting tools, PCD cutters last longer, maintain a sharp edge, reduce machine downtime, and save on tool changes.
2. One-cut forming is incredibly fast! The old method might require several back-and-forth cuts, but our forming cutter completes the job with a single stroke, significantly reducing processing time and dramatically increasing efficiency.
3. Accurate and smooth! PCD is inherently hard, so when cutting, not only are the cuts accurate but the resulting surface is also incredibly smooth. Whether you're working on fine finishing or rough work, the results will satisfy you.
4. Material-agnostic! It can handle any material, metallic, non-metallic, or even extremely hard, and can handle nearly any application. This makes it highly suitable for a wide range of industries.
This PCD Non-Standard Forming Cutter not only works quickly and saves money, but also delivers more accurate work and a superior finish, making it a high-performance tool recognized by many industries.