Tool System
Runout Adjustable Flange Adapter
What is the Runout Adjustable Flange Adapter?
The Runout Adjustable Flange Adapter is engineered for ultra-precision milling, boring, and reaming operations. Unlike traditional tool holders, it features a built-in micro-adjustment mechanism that allows radial diameter adjustments with accuracy up to 0.001mm, repeatability ≤0.002mm. The dual-contact design between the flange face and spindle taper provides exceptional rigidity and ensures machining stability even under heavy cutting or long overhang conditions. This advanced precision tool is ideal for aerospace, precision molds, 3C electronics, and medical device manufacturing.
Core Advantages
1. Micron-Level Adjustment – Effortless Error Compensation
Equipped with an eccentric adjustment ring and precision set screw, users can adjust the clamping diameter within 0.001mm precision.
Adjustment range: 0.05–0.15mm.
Compensates for tool wear, spindle runout, and machining errors, maintaining workpiece tolerances within ±0.002mm.
Adjustment can be done without removing the tool, reducing trial cuts and scrap rates.
2. Dual-Contact & High-Strength Body
Made from 20CrNi2Mo high-strength alloy steel, forged and treated with vacuum quenching + deep cold process, hardness 60±2HRC, bending strength ≥1200MPa.
Dual-contact design increases contact area by 50%, improving torque transfer by 30% compared to traditional single-taper holders.
Radial runout remains ≤0.003mm even in high-load conditions, ensuring surface finish quality and avoiding chatter marks.
3. High-Speed Stability
Lightweight flange design minimizes centrifugal vibration and air resistance, maintaining dimensional accuracy for thin-wall or micro components.
Technical Specifications
|
Parameter Type |
Specification Range |
|
Body Material |
20CrNi2Mo high-strength alloy steel, vacuum-hardened + deep frozen |
|
Adjustment Accuracy |
0.001mm |
|
Radial Runout |
≤0.003mm |
|
Repeat Positioning Accuracy |
≤0.002mm |
|
Hardness |
60±2HRC, surface Ra<0.2μm |
|
Dynamic Balance |
G2.5@30000rpm, optional G1.0@40000rpm |
|
Spindle Interface |
BT30/BT40/BT50, HSK63A/HSK100A, ISO series |
|
Clamping Diameter Range |
φ3–φ50mm, customizable |
|
Cooling Method |
External cooling, high-pressure internal cooling ≥25MPa |
|
Compatible Tool Types |
Precision boring bars, milling cutters, reamers, forming tools |
|
Standard Lengths |
80mm/100mm/150mm/200mm, custom lengths available |
Typical Application Scenarios
·Aerospace: Turbine blades, engine combustion chamber precision holes; zero-gap clamping ensures ±0.003mm tolerance, high rigidity prevents tool chatter.
Precision Mold Manufacturing: Optical lens molds, semiconductor packaging mold cavities; micrometer-level accuracy allows Ra0.05μm surface finish without polishing.
3C Electronics: Micro-holes in smartphone chip slots, camera modules; stable high-speed performance reduces miniature tool breakage, achieving 99.9% dimensional consistency.
Medical Devices: Orthopedic screws, dental implants; uniform clamping using the Runout Adjustable Flange Adapter prevents deformation, meeting ISO standards for implant safety.
Quality Assurance & Certification
Manufactured in our Wangdefu factory in Ningbo, China, with rigorous QC inspection at every stage.
Equipped with advanced measurement equipment: Jinke five-axis machining centers, Vollmer wire-cutting machines, Zoller tool setters, and Zeiss CMMs.
Fully compliant with international machining and safety standards, ensuring stable, repeatable performance for high-value components.
Why Choose Wangdefu?
Over a decade of CNC tooling and prototype experience.
Customizable solutions for BT/HSK spindles, materials, and cutting tool types.
High-hardness alloys ensure tool longevity and reduced wear.
Short lead times with prototype delivery as fast as 24 hours.
Professional team and patent-backed technology give customers trust and reliability.
After-Sales & Service
Clear installation and adjustment guides, including instructional videos.
Dedicated project manager for tracking progress and quality control.
Sample support, testing, and quality assurance with a standard warranty.
Easy-to-follow maintenance procedures extend tool life and accuracy
Packaging & Delivery
Secure, anti-vibration packaging designed for long-distance shipping.
Multiple adapters can be shipped together safely.
Delivery options from our China factory to global destinations with full tracking.
FAQ
Q: Can I adjust the adapter without removing the tool?
A: Yes, the micrometer adjustment ring allows on-the-fly diameter tuning.
Q: Which materials are supported?
A: Steel, stainless steel, titanium, high-temp alloys, aluminum, and composites.
Q: What is the tolerance improvement compared to standard holders?
A: Up to ±0.002mm repeatability, reducing scrap and trial cuts.
Q: Can I order custom lengths or clamping diameters?
A: Absolutely, we provide tailor-made Runout Adjustable Flange Adapters to suit your CNC machining needs.
What is the Runout Adjustable Flange Adapter?
The Runout Adjustable Flange Adapter is engineered for ultra-precision milling, boring, and reaming operations. Unlike traditional tool holders, it features a built-in micro-adjustment mechanism that allows radial diameter adjustments with accuracy up to 0.001mm, repeatability ≤0.002mm. The dual-contact design between the flange face and spindle taper provides exceptional rigidity and ensures machining stability even under heavy cutting or long overhang conditions. This advanced precision tool is ideal for aerospace, precision molds, 3C electronics, and medical device manufacturing.
Core Advantages
1. Micron-Level Adjustment – Effortless Error Compensation
Equipped with an eccentric adjustment ring and precision set screw, users can adjust the clamping diameter within 0.001mm precision.
Adjustment range: 0.05–0.15mm.
Compensates for tool wear, spindle runout, and machining errors, maintaining workpiece tolerances within ±0.002mm.
Adjustment can be done without removing the tool, reducing trial cuts and scrap rates.
2. Dual-Contact & High-Strength Body
Made from 20CrNi2Mo high-strength alloy steel, forged and treated with vacuum quenching + deep cold process, hardness 60±2HRC, bending strength ≥1200MPa.
Dual-contact design increases contact area by 50%, improving torque transfer by 30% compared to traditional single-taper holders.
Radial runout remains ≤0.003mm even in high-load conditions, ensuring surface finish quality and avoiding chatter marks.
3. High-Speed Stability
Lightweight flange design minimizes centrifugal vibration and air resistance, maintaining dimensional accuracy for thin-wall or micro components.
Technical Specifications
|
Parameter Type |
Specification Range |
|
Body Material |
20CrNi2Mo high-strength alloy steel, vacuum-hardened + deep frozen |
|
Adjustment Accuracy |
0.001mm |
|
Radial Runout |
≤0.003mm |
|
Repeat Positioning Accuracy |
≤0.002mm |
|
Hardness |
60±2HRC, surface Ra<0.2μm |
|
Dynamic Balance |
G2.5@30000rpm, optional G1.0@40000rpm |
|
Spindle Interface |
BT30/BT40/BT50, HSK63A/HSK100A, ISO series |
|
Clamping Diameter Range |
φ3–φ50mm, customizable |
|
Cooling Method |
External cooling, high-pressure internal cooling ≥25MPa |
|
Compatible Tool Types |
Precision boring bars, milling cutters, reamers, forming tools |
|
Standard Lengths |
80mm/100mm/150mm/200mm, custom lengths available |
Typical Application Scenarios
·Aerospace: Turbine blades, engine combustion chamber precision holes; zero-gap clamping ensures ±0.003mm tolerance, high rigidity prevents tool chatter.
Precision Mold Manufacturing: Optical lens molds, semiconductor packaging mold cavities; micrometer-level accuracy allows Ra0.05μm surface finish without polishing.
3C Electronics: Micro-holes in smartphone chip slots, camera modules; stable high-speed performance reduces miniature tool breakage, achieving 99.9% dimensional consistency.
Medical Devices: Orthopedic screws, dental implants; uniform clamping using the Runout Adjustable Flange Adapter prevents deformation, meeting ISO standards for implant safety.
Quality Assurance & Certification
Manufactured in our Wangdefu factory in Ningbo, China, with rigorous QC inspection at every stage.
Equipped with advanced measurement equipment: Jinke five-axis machining centers, Vollmer wire-cutting machines, Zoller tool setters, and Zeiss CMMs.
Fully compliant with international machining and safety standards, ensuring stable, repeatable performance for high-value components.
Why Choose Wangdefu?
Over a decade of CNC tooling and prototype experience.
Customizable solutions for BT/HSK spindles, materials, and cutting tool types.
High-hardness alloys ensure tool longevity and reduced wear.
Short lead times with prototype delivery as fast as 24 hours.
Professional team and patent-backed technology give customers trust and reliability.
After-Sales & Service
Clear installation and adjustment guides, including instructional videos.
Dedicated project manager for tracking progress and quality control.
Sample support, testing, and quality assurance with a standard warranty.
Easy-to-follow maintenance procedures extend tool life and accuracy
Packaging & Delivery
Secure, anti-vibration packaging designed for long-distance shipping.
Multiple adapters can be shipped together safely.
Delivery options from our China factory to global destinations with full tracking.
FAQ
Q: Can I adjust the adapter without removing the tool?
A: Yes, the micrometer adjustment ring allows on-the-fly diameter tuning.
Q: Which materials are supported?
A: Steel, stainless steel, titanium, high-temp alloys, aluminum, and composites.
Q: What is the tolerance improvement compared to standard holders?
A: Up to ±0.002mm repeatability, reducing scrap and trial cuts.
Q: Can I order custom lengths or clamping diameters?
A: Absolutely, we provide tailor-made Runout Adjustable Flange Adapters to suit your CNC machining needs.