Our company boasts an experienced technical team that has successfully mastered several core technologies in PCD insert manufacturing. Our products offer consistent quality and a competitive price-performance ratio, providing customers with a more competitive choice. Furthermore, we offer rapid customization services, enabling us to quickly respond to customers' production needs and help them improve production efficiency.
WDF consistently adheres to the philosophy of "Technology Leads, Service Wins," providing customers with customized cutting solutions and comprehensive after-sales technical support. With our outstanding technical capabilities and attentive service, we have become a trusted PCD insert supplier, earning widespread acclaim from our customers. We welcome you to choose us!
Product Introduction
WDF's PCD insert is a highly advanced cutting tool. It's a polycrystalline material formed by sintering diamond micropowder and a small amount of metal powder under high temperature and pressure. This manufacturing process results in exceptional hardness, excellent thermal conductivity, low friction, and minimal thermal expansion, resulting in exceptional cutting performance.
This insert is also highly adaptable, with customizable cutting edge shapes to suit diverse machining needs. Whether machining flat surfaces, steps, or grooves on a milling machine, it easily handles these applications. It also provides stable performance when machining non-ferrous metals such as aluminum, magnesium, and copper. It can also handle challenging non-metallic materials such as composites, carbon fiber, fiberglass, and graphite, meeting virtually every machining need.
This PCD insert is currently widely used in industries such as aviation, aerospace, automotive, and electronics. It not only improves machining efficiency but also ensures precision and surface quality. If you have machining needs in these fields, WDF's PCD insert is a compelling choice.
Product Parameters
|
Geometry |
PCD inserts (edge shapes can be customized according to processing requirements, such as diamond, square, round, triangle, etc.) |
|
Structure |
PCD (polycrystalline diamond) tip + carbide substrate (brazed composite structure to ensure rigidity and stability) |
|
Type |
Non-metal/non-ferrous metal cutting |
|
Material |
PCD (polycrystalline diamond, made of sintered high-purity micron-sized diamond particles), some with diamond coating (enhanced impact resistance, customized according to needs) |
|
Processing Material |
Suitable for high-precision cutting of non-ferrous metals such as aluminum alloys and copper alloys, as well as non-metallic materials such as wood, plastics, composite materials, and stone. |
|
Other Characteristics |
High cutting edge precision (up to 0.003-0.008mm), excellent surface finish (Ra≤0.2μm after processing); extremely strong wear resistance (50-100 times that of cemented carbide), supports high-speed cutting (line speed 200-1000m/min); suitable for CNC lathes, machining centers and other equipment, can ensure long-term processing size consistency |
What are the advantages of this product?
WDF's PCD inserts are extremely hard and wear-resistant, enabling them to withstand long, intense machining cycles and extending tool life. Even when processing hard materials, the tools maintain excellent cutting results, reducing the need for frequent tool changes and significantly saving costs.
PCD inserts also excel in surface quality. They produce exceptionally smooth, flat surfaces, meeting the demands of precision machining. This high-precision stability ensures more consistent machining results and helps improve overall productivity.
PCD inserts also have excellent thermal conductivity, effectively reducing cutting temperatures during cutting, preventing damage to the tool and workpiece. This extends tool life and enhances machining stability. Furthermore, lower cutting temperatures reduce the risk of thermal deformation in the workpiece.
WDF's PCD inserts are highly adaptable, offering specialized solutions for different material processing requirements. Their low cutting resistance allows for more efficient machining, reducing energy consumption during machining and further improving efficiency.
Our company boasts an experienced technical team that has successfully mastered several core technologies in PCD insert manufacturing. Our products offer consistent quality and a competitive price-performance ratio, providing customers with a more competitive choice. Furthermore, we offer rapid customization services, enabling us to quickly respond to customers' production needs and help them improve production efficiency.
WDF consistently adheres to the philosophy of "Technology Leads, Service Wins," providing customers with customized cutting solutions and comprehensive after-sales technical support. With our outstanding technical capabilities and attentive service, we have become a trusted PCD insert supplier, earning widespread acclaim from our customers. We welcome you to choose us!
Product Introduction
WDF's PCD insert is a highly advanced cutting tool. It's a polycrystalline material formed by sintering diamond micropowder and a small amount of metal powder under high temperature and pressure. This manufacturing process results in exceptional hardness, excellent thermal conductivity, low friction, and minimal thermal expansion, resulting in exceptional cutting performance.
This insert is also highly adaptable, with customizable cutting edge shapes to suit diverse machining needs. Whether machining flat surfaces, steps, or grooves on a milling machine, it easily handles these applications. It also provides stable performance when machining non-ferrous metals such as aluminum, magnesium, and copper. It can also handle challenging non-metallic materials such as composites, carbon fiber, fiberglass, and graphite, meeting virtually every machining need.
This PCD insert is currently widely used in industries such as aviation, aerospace, automotive, and electronics. It not only improves machining efficiency but also ensures precision and surface quality. If you have machining needs in these fields, WDF's PCD insert is a compelling choice.
Product Parameters
|
Geometry |
PCD inserts (edge shapes can be customized according to processing requirements, such as diamond, square, round, triangle, etc.) |
|
Structure |
PCD (polycrystalline diamond) tip + carbide substrate (brazed composite structure to ensure rigidity and stability) |
|
Type |
Non-metal/non-ferrous metal cutting |
|
Material |
PCD (polycrystalline diamond, made of sintered high-purity micron-sized diamond particles), some with diamond coating (enhanced impact resistance, customized according to needs) |
|
Processing Material |
Suitable for high-precision cutting of non-ferrous metals such as aluminum alloys and copper alloys, as well as non-metallic materials such as wood, plastics, composite materials, and stone. |
|
Other Characteristics |
High cutting edge precision (up to 0.003-0.008mm), excellent surface finish (Ra≤0.2μm after processing); extremely strong wear resistance (50-100 times that of cemented carbide), supports high-speed cutting (line speed 200-1000m/min); suitable for CNC lathes, machining centers and other equipment, can ensure long-term processing size consistency |
What are the advantages of this product?
WDF's PCD inserts are extremely hard and wear-resistant, enabling them to withstand long, intense machining cycles and extending tool life. Even when processing hard materials, the tools maintain excellent cutting results, reducing the need for frequent tool changes and significantly saving costs.
PCD inserts also excel in surface quality. They produce exceptionally smooth, flat surfaces, meeting the demands of precision machining. This high-precision stability ensures more consistent machining results and helps improve overall productivity.
PCD inserts also have excellent thermal conductivity, effectively reducing cutting temperatures during cutting, preventing damage to the tool and workpiece. This extends tool life and enhances machining stability. Furthermore, lower cutting temperatures reduce the risk of thermal deformation in the workpiece.
WDF's PCD inserts are highly adaptable, offering specialized solutions for different material processing requirements. Their low cutting resistance allows for more efficient machining, reducing energy consumption during machining and further improving efficiency.