Our CNC milling non-standard cutter heads support a variety of materials, including steel, aluminum alloys, stainless steel, and composite materials, and are capable of end milling, grooving, contour machining, and cutting special non-standard parts. Choosing Wangdefu means more than just purchasing tools; it means receiving a complete professional solution including customized design, machining parameter optimization, installation guidance, and after-sales technical support, making your production more efficient, more precise, and less risky.

Key Custom Advantages

Comprehensive Custom Design: We tailor the end mill structure, geometry, and dimensions based on your 3D part drawings, machining processes, and machine parameters. Our CNC Milling Non-Standard Cutter Head solutions allow full customization of core parameters such as cutter diameter, helix angle (adjustable), tooth layout, chip flute design, and tool holder interface. Optimized for thin-walled parts, deep cavities, and interrupted cuts, these end mills maximize rigidity and vibration control, eliminating issues like poor accuracy, low efficiency, and chipping.

High-Rigidity Body + Wear-Resistant Inserts: Cutter bodies are made from 42CrMo high-strength alloy steel, forged, heat-treated, and nitrided to achieve HRC40-45 hardness with 30% higher bending strength. Inserts are available in carbide, PCD, CBN, or ceramic with TiAlN, AlCrN, or CVD coatings. They are specially matched to carbon steel, stainless steel, titanium alloys, and composite materials, extending tool life by 50%-100% compared to standard tools.

Optimized Chip Evacuation & Directional Cooling: Custom wide or stepped chip flutes ensure smooth chip removal. Internal cooling channels can be configured for high-pressure coolant delivery directly to the cutting edge, reducing heat, preventing built-up edges, and enhancing high-speed cutting performance—especially for aluminum and stainless steel.

Process Integration & Cost Reduction: Using a CNC Milling Non-Standard Cutter Head, non-standard customization enables multi-operation machining with a single tool, reducing multiple setups and tool changes. Dimensional tolerances are controlled within ±0.005mm. Custom end mills are compatible with automated production lines and specialized machines, cutting overall production costs by over 40%.

Core Custom Parameters

Applications

Automotive Mold Industry: Deep cavity bumper molds using CNC Milling Non-Standard Cutter Head with customized edge geometry and unequal pitch teeth enable seamless high-efficiency milling; surface finish Ra≤0.4μm, machining efficiency +60%.

Aerospace: Landing gear stepped features with 95° helix angle and high-rigidity body for titanium alloy deep cuts, eliminating chipping and deformation, meeting aerospace precision standards.

Precision Tooling: Customized grooves in battery fixtures, narrow cutting edges, and micro internal cooling for aluminum thin-wall machining; tolerance ±0.008mm, suitable for batch production.

Construction Machinery: Wear-resistant layers on excavator bucket teeth using CBN inserts and wide-edge layout for high-manganese steel, tool life +80%, reducing frequent tool replacement.

Customization Process

Requirement Analysis: Provide part drawings, material, machine parameters, precision requirements, and production goals.

Design Proposal: Wangdefu engineering team simulates cutting conditions and provides structural and parameter recommendations.

Sample Production: Small-batch samples for trial cutting, with optimization based on results.

Mass Production: Upon sample approval, full-scale production begins with quality inspection reports.

After-Sales Support: Dedicated cutting parameters guidance and tool maintenance advice.