Cutterhead Products

Carbide High-Performance Reamers



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Product Details

With over a decade of expertise in CNC machining of automotive parts and robotic prototyping, Wangdefu's Carbide High-Performance Reamers combine innovative geometry, premium materials, and advanced coating technologies to meet the demands of high-precision projects worldwide.

 

Why Choose Carbide High-Performance Reamers?

1.High Precision and Repeatability – Achieve hole diameter tolerances of IT6-IT8 and low surface roughness of Ra0.4-1.2μm, even in high-volume production.

2.Optimized Chip Removal – The helical flute design combined with directional chip removal effectively prevents clogging and reduces vibration, resulting in smoother operation.

3.Durable Materials and Coatings – Optional ultra-fine carbide or high-speed steel tool holders, with optional TiAlN or TiCN coatings, extending tool life by 2-3 times compared to uncoated tools.

4.Wide Range of Applications – Suitable for through holes, blind holes, keyways, or discontinuous surfaces, adaptable to low-rigidity machine tools or deep hole machining.

5.Customizable – Non-standard sizes, special coatings, and custom helical flute designs are available upon request.

 

Core product parameters

Parameter Type

Specification / Range

Tool Type

Solid Carbide Spiral Flute Reamer, High-Speed Steel Spiral Flute Reamer; Machine/Hand Use

Machining Hole Diameter

φ1–φ50mm (standard), non-standard sizes customizable

Number of Flutes

4-flute, 6-flute, 8-flute (optional)

Helix Direction

Left-hand (through hole), Right-hand (blind hole)

Shank Type

Straight Shank (tolerance h6), Morse Taper Shank (No.1–4)

Coating Type

Uncoated, TiAlN Coating, TiCN Coating

Machining Accuracy

Hole tolerance IT6–IT8, Surface Roughness Ra0.4–1.2μm

Applicable Materials

Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Aluminum Alloy, Titanium Alloy, etc.

 

Recommended processing parameters reference

Workpiece Material

Tool Type

Cutting Speed (Vc)

Feed Rate (f)

45# Carbon Steel

HSS Spiral Flute Reamer

50–90 m/min

0.2–0.5 mm/rev

304 Stainless Steel

Solid Carbide TiAlN Coated Reamer

30–60 m/min

0.1–0.3 mm/rev

Aluminum Alloy

Uncoated HSS Reamer

120–180 m/min

0.3–0.8 mm/rev

Titanium Alloy (TC4)

Solid Carbide with Internal Cooling

25–40 m/min

0.08–0.15 mm/rev

Note: It is recommended to leave a margin of 0.05-0.15mm before reaming; when machining deep holes, it is recommended to use layered cutting and use clean cutting fluid to avoid clogging the internal cooling channels.

 

Applications & Case Studies

Automotive Manufacturing:

Gearbox housings, engine blocks, and structural components.

Example: φ12mm left-hand spiral reamer for blind holes in a transmission housing, achieving ±0.008mm tolerance and smooth assembly-ready surfaces.

Mold & Die Industry:

Precision guide bushings, injection mold holes.

Example: Hard-coated carbide reamers for TiAlN-treated aluminum mold inserts, achieving Ra0.6μm surface finish and 50% higher productivity.

Aerospace Components:

Titanium deep blind holes for aircraft frames and engine parts.

Example: Internal-coolant carbide reamers prevent material sticking and maintain IT7 tolerance.

 

Certification & Quality Assurance

TUV-certified production system (Germany)

Multiple invention & utility patents in cutting tools and fixture design

Full inspection with Zeiss CMM, Zoller tool setters, and dynamic balancers

Strict adherence to Wangdefu’s internal QA protocols to ensure every reamer meets performance expectations

 

Advantages Over Competitors

Faster Project Delivery: Prototype to mass production in as little as 24 hours

Supply Chain Simplification: Reduce communication steps and project cycle by 40%

1:1 Design Reproduction: Maintain dimensional accuracy ≤0.01mm, preventing mass production risks

Expert Support: Experienced engineers guide tool selection, program debugging, and process optimization

 

Packaging & Delivery

Each reamer is individually packaged in protective foam tubes to prevent damage

Optional custom kits for batch orders

Shipping from China via air, sea, or express courier to ensure safe delivery worldwide

 

After-Sales Support

Installation & usage instructions provided via video or detailed illustrated guide

Technical support available within 48 hours for any production issues

Warranty & Return Policy: 12-month limited warranty, replacement or repair for manufacturing defects

 

Customization & Workflow

Wangdefu offers fully customizable Carbide High-Performance Reamers:

Material selection: carbide, HSS, composite

Flute design: spiral angle, left/right-hand

Coating: TiAlN, TiCN, or uncoated

Diameter & length: standard or non-standard

Post-processing: balancing, deburring, marking

Full workflow: Tool customization → Fixture setup → CNC programming → Prototype machining → Mass production → Quality inspection → Delivery

 

FAQ

Q1: Can you deliver prototypes in 1 day?

A: Yes, we support rapid prototype delivery, ensuring fast turnaround for urgent projects.

 

Q2: What materials can your Carbide High-Performance Reamers handle?

A: Carbon steel, stainless steel, aluminum, titanium, cast iron, and composites.

 

Q3: Are custom diameters available?

A: Absolutely, we can manufacture according to your drawings or sample parts.

 

Q4: How long is the tool life?

A: With TiAlN/TiCN coating and proper use, tool life can be 2-3x longer than standard uncoated tools.

 

Q5: Do you provide technical guidance?

A: Yes, our engineers provide full support, including process optimization and installation instructions.

 

Wangdefu Carbide High-Performance Reamers are trusted by global automotive brands, aerospace suppliers, and mold manufacturers. Our commitment to precision, reliability, and innovation makes us the preferred manufacturer and supplier in China for high-performance cutting tools.

Partner with Wangdefu and experience the combination of superior materials, advanced machining technology, and personalized service that helps your production succeed.

With over a decade of expertise in CNC machining of automotive parts and robotic prototyping, Wangdefu's Carbide High-Performance Reamers combine innovative geometry, premium materials, and advanced coating technologies to meet the demands of high-precision projects worldwide.

 

Why Choose Carbide High-Performance Reamers?

1.High Precision and Repeatability – Achieve hole diameter tolerances of IT6-IT8 and low surface roughness of Ra0.4-1.2μm, even in high-volume production.

2.Optimized Chip Removal – The helical flute design combined with directional chip removal effectively prevents clogging and reduces vibration, resulting in smoother operation.

3.Durable Materials and Coatings – Optional ultra-fine carbide or high-speed steel tool holders, with optional TiAlN or TiCN coatings, extending tool life by 2-3 times compared to uncoated tools.

4.Wide Range of Applications – Suitable for through holes, blind holes, keyways, or discontinuous surfaces, adaptable to low-rigidity machine tools or deep hole machining.

5.Customizable – Non-standard sizes, special coatings, and custom helical flute designs are available upon request.

 

Core product parameters

Parameter Type

Specification / Range

Tool Type

Solid Carbide Spiral Flute Reamer, High-Speed Steel Spiral Flute Reamer; Machine/Hand Use

Machining Hole Diameter

φ1–φ50mm (standard), non-standard sizes customizable

Number of Flutes

4-flute, 6-flute, 8-flute (optional)

Helix Direction

Left-hand (through hole), Right-hand (blind hole)

Shank Type

Straight Shank (tolerance h6), Morse Taper Shank (No.1–4)

Coating Type

Uncoated, TiAlN Coating, TiCN Coating

Machining Accuracy

Hole tolerance IT6–IT8, Surface Roughness Ra0.4–1.2μm

Applicable Materials

Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Aluminum Alloy, Titanium Alloy, etc.

 

Recommended processing parameters reference

Workpiece Material

Tool Type

Cutting Speed (Vc)

Feed Rate (f)

45# Carbon Steel

HSS Spiral Flute Reamer

50–90 m/min

0.2–0.5 mm/rev

304 Stainless Steel

Solid Carbide TiAlN Coated Reamer

30–60 m/min

0.1–0.3 mm/rev

Aluminum Alloy

Uncoated HSS Reamer

120–180 m/min

0.3–0.8 mm/rev

Titanium Alloy (TC4)

Solid Carbide with Internal Cooling

25–40 m/min

0.08–0.15 mm/rev

Note: It is recommended to leave a margin of 0.05-0.15mm before reaming; when machining deep holes, it is recommended to use layered cutting and use clean cutting fluid to avoid clogging the internal cooling channels.

 

Applications & Case Studies

Automotive Manufacturing:

Gearbox housings, engine blocks, and structural components.

Example: φ12mm left-hand spiral reamer for blind holes in a transmission housing, achieving ±0.008mm tolerance and smooth assembly-ready surfaces.

Mold & Die Industry:

Precision guide bushings, injection mold holes.

Example: Hard-coated carbide reamers for TiAlN-treated aluminum mold inserts, achieving Ra0.6μm surface finish and 50% higher productivity.

Aerospace Components:

Titanium deep blind holes for aircraft frames and engine parts.

Example: Internal-coolant carbide reamers prevent material sticking and maintain IT7 tolerance.

 

Certification & Quality Assurance

TUV-certified production system (Germany)

Multiple invention & utility patents in cutting tools and fixture design

Full inspection with Zeiss CMM, Zoller tool setters, and dynamic balancers

Strict adherence to Wangdefu’s internal QA protocols to ensure every reamer meets performance expectations

 

Advantages Over Competitors

Faster Project Delivery: Prototype to mass production in as little as 24 hours

Supply Chain Simplification: Reduce communication steps and project cycle by 40%

1:1 Design Reproduction: Maintain dimensional accuracy ≤0.01mm, preventing mass production risks

Expert Support: Experienced engineers guide tool selection, program debugging, and process optimization

 

Packaging & Delivery

Each reamer is individually packaged in protective foam tubes to prevent damage

Optional custom kits for batch orders

Shipping from China via air, sea, or express courier to ensure safe delivery worldwide

 

After-Sales Support

Installation & usage instructions provided via video or detailed illustrated guide

Technical support available within 48 hours for any production issues

Warranty & Return Policy: 12-month limited warranty, replacement or repair for manufacturing defects

 

Customization & Workflow

Wangdefu offers fully customizable Carbide High-Performance Reamers:

Material selection: carbide, HSS, composite

Flute design: spiral angle, left/right-hand

Coating: TiAlN, TiCN, or uncoated

Diameter & length: standard or non-standard

Post-processing: balancing, deburring, marking

Full workflow: Tool customization → Fixture setup → CNC programming → Prototype machining → Mass production → Quality inspection → Delivery

 

FAQ

Q1: Can you deliver prototypes in 1 day?

A: Yes, we support rapid prototype delivery, ensuring fast turnaround for urgent projects.

 

Q2: What materials can your Carbide High-Performance Reamers handle?

A: Carbon steel, stainless steel, aluminum, titanium, cast iron, and composites.

 

Q3: Are custom diameters available?

A: Absolutely, we can manufacture according to your drawings or sample parts.

 

Q4: How long is the tool life?

A: With TiAlN/TiCN coating and proper use, tool life can be 2-3x longer than standard uncoated tools.

 

Q5: Do you provide technical guidance?

A: Yes, our engineers provide full support, including process optimization and installation instructions.

 

Wangdefu Carbide High-Performance Reamers are trusted by global automotive brands, aerospace suppliers, and mold manufacturers. Our commitment to precision, reliability, and innovation makes us the preferred manufacturer and supplier in China for high-performance cutting tools.

Partner with Wangdefu and experience the combination of superior materials, advanced machining technology, and personalized service that helps your production succeed.


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