Product Details

What is Carbide Flathead Drill?

Carbide Flathead Drill is a flat head drill made of superhard alloy designed for high precision hole location machining.  Hard and wear-resistant tool head, can efficiently process metal, plastic and composite materials, suitable for complex parts processing.

Main functions:

High precision drilling: ensure stable aperture, error ≤0.01mm

Strong wear resistance: Carbide tool life is long, reducing frequent replacement costs

Multi-material application: metal, plastic, composite materials can be processed

Efficient processing: improve processing efficiency by more than 30%

Reusable: guarantees consistency over time

 

What are the advantages of this product?

 Ultra-high hardness tool bit: Carbide flathead drill adopts imported Carbide alloy, and the wear resistance of the tool is much higher than that of ordinary steel tools.

 Accuracy guarantee: aperture error can be controlled within 0.01mm, 1:1 reproduction design drawings.

 Improve machining efficiency: special tool head design and chip removal structure, reduce cutting resistance, improve machining speed.

 Widely applicable: support metal, plastic, composite materials drilling, milling and a variety of processing requirements.

 Global customer trust: successful service Volvo, NIO and other well-known global automobile brands.

 

 Certification and Quality Assurance

 ISO9001 quality management system certification

 German TUV production system certification

 A number of utility models and invention patents

 Strict internal quality inspection center to ensure that each product is stable and reliable

 

 What are the advantages of our products compared with our peers?

 Higher accuracy: aperture error ≤0.01mm, compared with industry general ±0.03mm

 Abrasion resistance of cutter head: Carbide cutter head has longer life

 Quick response: reply inquiry within 2 hours, prototype delivery within 24 hours

 One-stop service: from tool customization to mass production to provide complete solutions

 

Core Product Specifications

Our Indexable flathead drill series is designed for precision, efficiency, and versatility across a wide range of materials and applications. Below are the core technical specifications for your reference:

Parameter Type Available Options
Tool Type General-purpose flat-end drill, Long-neck type (for long overhang), Internal coolant type, Miniature tools for automated machinery
Tool Body Material Submicron carbide
Coating Type EgiAs coating, TiAlN coating, TiCN coating, Uncoated
Hole Diameter φ0.2–φ30mm (standard), larger diameters can be customized
Depth-to-Diameter Ratio (L/D) 2D (general), 3D (standard), 5D (deep hole specialized)
Shank Type Straight shank, Morse taper, BT/HSK interface
Cooling Method External coolant, Internal coolant (high-pressure oil holes)
Machining Accuracy Hole tolerance IT8–IT10, bottom flatness <0.01mm, surface roughness Ra1.6–3.2μm
Suitable Materials Carbon steel, Alloy steel, Mold steel, Stainless steel, Cast iron, Ductile iron, Aluminum alloys, Pre-hardened steel (HRC40–55), Plastic mold steel, etc.

 

Typical Applications

Automobile manufacturing:

For countersunk machining of transmission housing bolts (M10-M27), our φ20mm internally cooled Indexable flathead drill performs exceptionally well.  Cutting speed of 150 m/min, feed rate of 0.1 mm/revolution, a single tool can machine more than 3500 holes with flat bottom without burrs, no subsequent grinding process, significantly improve production efficiency.

 

Bearing industry

For 1020 steel bearing counterbore machining (1.5 - 4 inch depth), this tool can replace traditional step drilling or pecking without pre-drilling pilot holes.  Machining efficiency increased by 50%, tool life more than 200 holes, counterbore surface finish high.

 

Mold manufacturing

 For oblique bolt hole machining in SKD11 die steel (draft angle 0°-25°), our rigid tool body and precision centering design ensure accurate hole positioning.  A single tool can complete drilling and countersinking at one time, reducing the processing cycle by 40%.

 

Precision instruments

For aluminum assembly holes (φ3-φ8mm), the uncoated design reduces adhesion and achieves a bottom flatness of 0.008 mm and a surface roughness of Ra 1.6 μm.  This ensures excellent flatness and meets precision assembly requirements.

 

Recommended Cutting Parameters

Material Cutting Speed (Vc) Feed (f) Axial Depth (Ap)
45# Carbon Steel 80–150 m/min 0.10–0.20 mm/rev 5–25 mm
304 Stainless Steel 30–70 m/min 0.03–0.08 mm/rev 3–15 mm
Gray Cast Iron 70–120 m/min 0.09–0.15 mm/rev 8–30 mm
6061 Aluminum Alloy 165–300 m/min 0.14–0.20 mm/rev 5–20 mm
Pre-Hardened Steel (HRC45) 40–80 m/min 0.05–0.10 mm/rev 4–18 mm

Notes:

1.For draft angles above 30°, reduce spindle speed to 70% and feed rate to 30% of standard values.

2.Reserve 1–2 mm chip evacuation space for blind holes.

3.For stainless steel or high-temperature alloys, use internal coolant type with extreme pressure cutting fluids.

What is Carbide Flathead Drill?

Carbide Flathead Drill is a flat head drill made of superhard alloy designed for high precision hole location machining.  Hard and wear-resistant tool head, can efficiently process metal, plastic and composite materials, suitable for complex parts processing.

Main functions:

High precision drilling: ensure stable aperture, error ≤0.01mm

Strong wear resistance: Carbide tool life is long, reducing frequent replacement costs

Multi-material application: metal, plastic, composite materials can be processed

Efficient processing: improve processing efficiency by more than 30%

Reusable: guarantees consistency over time

 

What are the advantages of this product?

 Ultra-high hardness tool bit: Carbide flathead drill adopts imported Carbide alloy, and the wear resistance of the tool is much higher than that of ordinary steel tools.

 Accuracy guarantee: aperture error can be controlled within 0.01mm, 1:1 reproduction design drawings.

 Improve machining efficiency: special tool head design and chip removal structure, reduce cutting resistance, improve machining speed.

 Widely applicable: support metal, plastic, composite materials drilling, milling and a variety of processing requirements.

 Global customer trust: successful service Volvo, NIO and other well-known global automobile brands.

 

 Certification and Quality Assurance

 ISO9001 quality management system certification

 German TUV production system certification

 A number of utility models and invention patents

 Strict internal quality inspection center to ensure that each product is stable and reliable

 

 What are the advantages of our products compared with our peers?

 Higher accuracy: aperture error ≤0.01mm, compared with industry general ±0.03mm

 Abrasion resistance of cutter head: Carbide cutter head has longer life

 Quick response: reply inquiry within 2 hours, prototype delivery within 24 hours

 One-stop service: from tool customization to mass production to provide complete solutions

 

Core Product Specifications

Our Indexable flathead drill series is designed for precision, efficiency, and versatility across a wide range of materials and applications. Below are the core technical specifications for your reference:

Parameter Type Available Options
Tool Type General-purpose flat-end drill, Long-neck type (for long overhang), Internal coolant type, Miniature tools for automated machinery
Tool Body Material Submicron carbide
Coating Type EgiAs coating, TiAlN coating, TiCN coating, Uncoated
Hole Diameter φ0.2–φ30mm (standard), larger diameters can be customized
Depth-to-Diameter Ratio (L/D) 2D (general), 3D (standard), 5D (deep hole specialized)
Shank Type Straight shank, Morse taper, BT/HSK interface
Cooling Method External coolant, Internal coolant (high-pressure oil holes)
Machining Accuracy Hole tolerance IT8–IT10, bottom flatness <0.01mm, surface roughness Ra1.6–3.2μm
Suitable Materials Carbon steel, Alloy steel, Mold steel, Stainless steel, Cast iron, Ductile iron, Aluminum alloys, Pre-hardened steel (HRC40–55), Plastic mold steel, etc.

 

Typical Applications

Automobile manufacturing:

For countersunk machining of transmission housing bolts (M10-M27), our φ20mm internally cooled Indexable flathead drill performs exceptionally well.  Cutting speed of 150 m/min, feed rate of 0.1 mm/revolution, a single tool can machine more than 3500 holes with flat bottom without burrs, no subsequent grinding process, significantly improve production efficiency.

 

Bearing industry

For 1020 steel bearing counterbore machining (1.5 - 4 inch depth), this tool can replace traditional step drilling or pecking without pre-drilling pilot holes.  Machining efficiency increased by 50%, tool life more than 200 holes, counterbore surface finish high.

 

Mold manufacturing

 For oblique bolt hole machining in SKD11 die steel (draft angle 0°-25°), our rigid tool body and precision centering design ensure accurate hole positioning.  A single tool can complete drilling and countersinking at one time, reducing the processing cycle by 40%.

 

Precision instruments

For aluminum assembly holes (φ3-φ8mm), the uncoated design reduces adhesion and achieves a bottom flatness of 0.008 mm and a surface roughness of Ra 1.6 μm.  This ensures excellent flatness and meets precision assembly requirements.

 

Recommended Cutting Parameters

Material Cutting Speed (Vc) Feed (f) Axial Depth (Ap)
45# Carbon Steel 80–150 m/min 0.10–0.20 mm/rev 5–25 mm
304 Stainless Steel 30–70 m/min 0.03–0.08 mm/rev 3–15 mm
Gray Cast Iron 70–120 m/min 0.09–0.15 mm/rev 8–30 mm
6061 Aluminum Alloy 165–300 m/min 0.14–0.20 mm/rev 5–20 mm
Pre-Hardened Steel (HRC45) 40–80 m/min 0.05–0.10 mm/rev 4–18 mm

Notes:

1.For draft angles above 30°, reduce spindle speed to 70% and feed rate to 30% of standard values.

2.Reserve 1–2 mm chip evacuation space for blind holes.

3.For stainless steel or high-temperature alloys, use internal coolant type with extreme pressure cutting fluids.


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